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Case Studies

Packaging projects, and what changed

Filter by industry to see the problem, the specification we proposed and the outcome the customer measured afterwards.

Restaurant
Chain restaurant group Delivery packaging standardised across 120+ outlets Read case study →
Restaurant

Delivery packaging standardisation

Consolidated a fragmented supplier list into three core SKUs with agreed tolerances and a quarterly volume commitment.

  • Supplier count reduced from 6 to 1
  • Leak complaints down within one quarter
Restaurant
Independent restaurant group Soup delivery leak reduction programme Read case study →
Restaurant

Eliminating soup delivery leaks

Lid gasket profiles tested against a simulated delivery cycle before switching the whole estate.

  • Refund requests for soup reduced
  • Filling level standardised
Bakery
Regional bakery chain Shelf presentation for cream-filled products Read case study →
Bakery

Presentation upgrade for chilled bakery

Clear dome packaging with a custom label area, replacing opaque boxes across four product lines.

  • Improved product visibility on shelf
  • Single SKU covers 4 product lines
Bakery
Artisan bakery chain Removing single-use plastic from retail counters Read case study →
Bakery

Eco packaging switch for retail counter

Bagasse board with a water-based barrier coating, selected after testing three fibre densities.

  • Single-use plastic removed from counters
  • Moisture and grease performance kept
Food Factory
Processed food manufacturer Plastic-to-fibre migration ahead of a compliance deadline Read case study →
Food Factory

Plastic-to-fibre migration

Foam containers replaced with bagasse alternatives to meet single-use plastic rules in two export destinations.

  • Compliance met ahead of deadline
  • Dual-sourced fibre supply
Food Factory
Frozen food producer Resolving cold-temperature container cracking Read case study →
Food Factory

Container consistency for cold-chain packing

Root-cause analysis on intermittent low-temperature cracking, followed by a material grade change.

  • Cold-temperature cracking resolved
  • Incoming inspection test added
Delivery
Cloud kitchen operator Seven brands, three kitchens, one storage system Read case study →
Delivery Service

Multi-brand packaging in shared kitchens

Colour-coded lids per brand over a shared base container, keeping storage simple while fixing brand mix-ups.

  • Brand mismatches largely eliminated
  • Storage footprint kept flat
Delivery
Meal subscription service Route-based durability testing programme Read case study →
Delivery Service

Weekly box durability programme

Route-based drop testing identified where damage actually occurred, allowing a selective upgrade instead of a blanket one.

  • Damage traced to two specific routes
  • Reinforced spec applied selectively
How We Work

Every case study follows the same four steps

1. Define

Agree the specification sheet: dimensions, material, tolerances, packing and test criteria.

2. Sample

Physical samples against your food type and handling route, before any tooling decision.

3. Inspect

Pre-shipment inspection on dimensions, sealing, appearance and packing count.

4. Sustain

Buffer stock and repeat-order standards so the second shipment matches the first.

Start Your Success Story

Send us the problem you are trying to solve — a leak, a compliance date, a cost target. We will come back with a specification and a sample plan.